Analyze · Methods

Method Development & Validation

A method is only as useful as the decisions it can support. We develop, validate and transfer analytical methods that are fit for the stage your programme is at — and that hold up when the stage changes.

Why it matters

Fit for purpose, and fit for the next purpose

PCL Research & Manufacturing has a proven record of excellence in developing analytical methods throughout the entire drug lifecycle. Our approach follows ICH guidelines, including preparation of validation protocols and reports to be shared and agreed with our clients.

The validation of each method will meet your quality needs at each development stage, providing cost-effective solutions. Full ICH validation on a method that will be replaced before first-in-human is money spent for nothing; an under-validated method carried into a filing is a finding waiting to happen. Matching the level of validation to the stage is the part that requires judgement.

Protocols and reports are agreed with you before execution, which avoids the common situation where a validation is completed to a standard nobody confirmed in advance.

What we do

What we develop and validate

Methods are built around the question they have to answer, whether that is release, stability, impurity control or process monitoring.

Assay and content

Quantitative methods for assay and content uniformity, with the accuracy and precision the specification requires.

Related substances

Stability-indicating methods that resolve degradants and process impurities from the main peak and from each other.

Residual solvents

Headspace gas chromatographic methods for residual solvents against ICH Q3C limits.

Elemental impurities

ICP-MS methods for elemental impurities following ICH Q3D, including risk assessment support.

Dissolution methods

Dissolution method development and validation, including discriminatory and biorelevant conditions.

Method transfer

Formal transfer of methods to or from your site or a third party, with comparative testing and a documented acceptance decision.

How we work

How development and validation run

Development and validation are separate exercises, and treating them as one is the most common cause of a failed validation.

Definition of purpose

We establish what the method has to do — which analytes, which matrix, which limits, which stage — and agree the validation level appropriate to it.

Method development

Chromatographic or spectroscopic conditions are developed and optimised for resolution, sensitivity and run time, with robustness considered from the start.

Forced degradation

For stability-indicating methods, the sample is deliberately degraded to confirm that the method separates and detects the degradants it will have to control.

Protocol preparation

A validation protocol is written and agreed with you before execution, specifying parameters, acceptance criteria and the rationale for each.

Validation execution

Validation is executed against the protocol: specificity, linearity, accuracy, precision, range, detection and quantitation limits, robustness and solution stability, as applicable.

Report and approval

A validation report is issued with all raw data, deviations and conclusions, and reviewed with your team.

Transfer

Where the method is to be run elsewhere, a formal transfer is executed with comparative data and documented acceptance.

Instrumentation

Instrumentation

Method development draws on the full chromatographic and spectroscopic platform, including mass spectrometric detection for identification work.

HPLC / UPLC (UV, DAD, FLD, EC, RI)LC-MS (Waters ACQUITY)Gas Chromatography (Agilent 7820A)Headspace GCICP-MSFT-IR and FT-RamanNMR (liquid state)Dissolution (Agilent 708-DS, Sotax)Karl-Fischer titrationX-Ray Powder Diffraction (XRPD)Photostability chamberICH stability storage
Deliverables

What you receive

The deliverable is the method itself, together with the documentation that lets anyone else run it and any authority accept it.

  • Written method, in a format ready for your documentation system
  • Development report with the rationale behind the chosen conditions
  • Forced degradation data supporting the stability-indicating claim
  • Validation protocol, agreed with you before execution
  • Validation report with raw data, results against acceptance criteria and deviations
  • System suitability criteria and their justification
  • Transfer protocol and report, where transfer is in scope
  • Detailed technical-scientific documentation suitable for regulatory filing
Questions

Frequently asked questions

What level of validation do we need at this stage?

That depends on how the data will be used. Early development work often needs a qualified method rather than a fully validated one; anything supporting a filing or a release decision needs full ICH validation. We will recommend a level and explain the reasoning rather than default to the most expensive option.

Can you validate a method we developed?

Yes. We would start by reproducing it as written, which frequently identifies robustness issues worth resolving before validation begins rather than during it.

What makes a method stability-indicating?

It has to separate and detect the degradation products the molecule actually forms. We establish that experimentally through forced degradation under thermal, hydrolytic, oxidative and photolytic stress, not by assertion.

Can you handle high-potency or controlled substances?

Yes. Our facility is authorized to handle high-potency active pharmaceutical ingredients up to OEB5, and controlled substances under Ministry of Health authorization, under GMP certification issued by AIFA and following FDA inspection.

How long does the analysis take?

Turnaround depends on the type of analysis, the number of samples and whether methods already exist or have to be developed. We agree the timeline with you when the work is scoped, and tell you early if anything threatens it.

How much sample do you need?

It depends on the techniques involved and on how many determinations are required. We confirm the exact quantity when we scope the work, and design the analytical plan around the material you have.

What do you deliver?

A detailed technical-scientific report with the methods used, the raw data, the results and their interpretation, issued under our quality system and suitable for inclusion in regulatory documentation.

How is my material protected?

Work starts only after a confidentiality agreement is in place. Samples, data and reports remain yours and are never shared or reused.

Get the method right the first time

Tell us what the method has to support and at what stage. We will propose a development and validation plan matched to it.

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